
| Brand Name : | PLUTO |
| Type of Product : | (Type”B” Straight Teeth) |
| country | India |
| Quantity | 1-Pcs |
| Material | HSS |
| Weight | 1 kg |
| Dimensions (L x W x H) | 20 x 20 x 30 |
The Pluto 80 X 20 X 27 MM Side & Face Cutter (Type "B" Straight Teeth) is a high-precision milling tool designed for a variety of milling operations. With its straight teeth configuration and Type "B" design, this cutter is suitable for both side milling and face milling, making it a versatile tool for different machining applications. Below is a comprehensive description of the tool's features, uses, and advantages.
Product Overview:
The Pluto 80 X 20 X 27 MM Side & Face Cutter is a multi-functional tool used for side milling, face milling, slotting, and grooving operations. It is engineered for high-performance and precision, offering excellent cutting efficiency while ensuring a high-quality surface finish. The straight teeth design provides consistent cutting action, while the Type "B" configuration allows the tool to be used in a variety of milling applications.
Key Features:
- Size and Dimensions:
- 80 mm Cutter Diameter: The 80 mm diameter (approximately 3.15 inches) cutter provides an ideal cutting surface for smaller to medium-sized milling operations. This diameter strikes a balance between cutting power and versatility, making it useful for a wide range of applications.
- 20 mm Width of Cut: The 20 mm width of cut enables the tool to efficiently remove material with each pass, making it well-suited for medium-depth cuts such as slotting, grooving, or face milling.
- 27 mm Arbor Hole: The 27 mm arbor hole (approximately 1.06 inches) ensures a stable fit on the milling machine’s arbor. The size of the arbor hole ensures secure tool mounting, reducing the risk of tool slippage or instability during cutting.
- Type "B" Straight Teeth Configuration:
- Straight Teeth: The cutter’s straight teeth configuration ensures smooth and even cutting, providing excellent surface finishes and reducing the risk of tool chatter or vibration. The straight teeth are particularly effective at maintaining consistent cutting force, ensuring uniform material removal.
- Type "B" Design: The Type "B" configuration is designed to handle both side milling and face milling operations. The cutter can cut along the side (for groove cutting or side milling) and along the face (for face milling). This dual functionality makes it a versatile tool for a variety of tasks.
- Durable Construction:
- The Pluto Side & Face Cutter is constructed from high-speed steel (HSS) or equivalent durable materials, making it resistant to wear and capable of withstanding high-speed cutting conditions. This ensures long-lasting performance, even under demanding machining environments.
- Heat Treatment: The cutter undergoes a heat treatment process that enhances its hardness, toughness, and resistance to heat, ensuring it retains its cutting efficiency over extended periods of use.
- Versatile Milling Tool:
- This cutter is ideal for both side milling and face milling, making it suitable for a wide range of machining applications, from tool and die making to general machinery manufacturing.
Applications:
- Side Milling:
- Side milling involves using the side of the cutter to remove material along the edges of the workpiece. The 20 mm width of cut makes this cutter ideal for creating grooves, slots, and keyways. It is especially useful in slotting operations where precise, narrow cuts are required.
- Face Milling:
- Face milling involves cutting from the face or top of the workpiece to create a flat, smooth surface. The straight teeth design of the Pluto cutter ensures a high-quality finish on flat surfaces and machined components, making it ideal for surface preparation or producing smooth, accurate faces.
- Slotting and Grooving:
- The Pluto 80 X 20 X 27 MM Side & Face Cutter is perfect for slotting and grooving, which are essential operations in creating precise fits, slots, or channels in a workpiece. The cutter can be used to create narrow grooves and slots for applications like keyways, assembly fittings, or machining features.
- Tool and Die Making:
- This cutter is commonly used in tool and die making where precision is critical. It is capable of producing high-precision molds, dies, and tooling components, ensuring tight tolerances and smooth finishes required in the production of parts.
- Machinery Manufacturing:
- In machinery manufacturing, the Pluto Side & Face Cutter is used for producing various mechanical components. The cutter’s ability to handle both side milling and face milling operations makes it ideal for creating complex machine parts with high precision and excellent surface quality.
Advantages:
- Dual Functionality (Side Milling & Face Milling):
- The Type "B" design allows the cutter to perform both side milling and face milling, providing flexibility and versatility in various applications. This eliminates the need for multiple tools, reducing costs and simplifying workflow.
- Smooth and Consistent Cutting:
- The straight teeth design provides consistent cutting action, leading to smooth and even cuts. This reduces the likelihood of tool chatter and ensures high-quality surface finishes, especially important for applications requiring tight tolerances.
- Efficient Material Removal:
- With an 8 mm width of cut, the cutter is capable of removing material efficiently without overloading the machine. This makes it well-suited for medium-depth milling tasks, such as groove cutting, face milling, and light to medium-duty slotting.
- Durability and Long Tool Life:
- Constructed from high-speed steel (HSS) or other durable materials, the cutter is designed to last longer, even under high-speed and high-stress milling conditions. This reduces the frequency of tool replacement, providing cost savings and increased productivity.
- Versatility Across Materials:
- The cutter works efficiently with a variety of materials, including steel, aluminum, brass, and non-ferrous metals, making it suitable for use in a wide range of industries and applications.
- Stable Mounting:
- The 27 mm arbor hole ensures a secure fit on the milling machine’s arbor, minimizing the risk of slippage and improving stability during cutting. This leads to more accurate and consistent machining results.
- Cost-Effective Tooling Solution:
- By offering the ability to handle both side milling and face milling operations, this cutter provides a cost-effective solution. It eliminates the need for separate tools for different tasks, increasing efficiency and reducing tool inventory.
Conclusion:
The Pluto 80 X 20 X 27 MM Side & Face Cutter (Type "B" Straight Teeth) is a highly versatile, durable, and precise milling tool that is ideal for a wide range of milling applications. Its straight teeth configuration ensures smooth, high-quality cuts, while the Type "B" design provides flexibility for both side milling and face milling operations. Whether you're involved in tool and die making, machinery manufacturing, or general metalworking, this cutter is a reliable and cost-effective solution for a variety of precision milling tasks.
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