Pluto 1.1/8 X 124 X 247 X 22.40 X 26.00 Inch Hard Reamer With Parallel Shank

The Pluto 1.1/8 X 124 X 247 X 22.40 X 26.00 Inch Hard Reamer with Parallel Shank is a high-precision cutting tool designed for reaming operations that require both durability and high performance. With its parallel shank design and hard material composition, this reamer is built for demanding tasks where precision and tool longevity are critical.

Key Features:

1. Reamer Diameter (1.1/8 inches):
   • The reamer has a cutting diameter of 1.1/8 inches (approximately 28.575mm). This size is designed for creating or enlarging 1.1/8-inch holes, typically used in applications such as pin holes, precision fits, or any other mechanical assembly where a specific, uniform hole diameter is required.
2. Length:
   • The reamer has the following lengths:
     • Overall Length: 124 inches (approximately 3150mm) — This is the total length of the reamer, making it suitable for deep-hole reaming applications where long tools are necessary to reach into large or deep workpieces.
     • Flute Length: 247 inches (approximately 6270mm) — The flute length defines the portion of the reamer that actually performs the cutting. A longer flute length allows for deeper and more consistent cuts over long distances, ideal for deep-hole operations.
     • Shank Length: 22.40 inches (approximately 568mm) — The shank is the part that fits into the machine's tool holder. The parallel shank ensures a secure fit without tapering, providing enhanced stability during operation.
3. Shank Design:
   • The reamer features a parallel shank, which ensures a uniform diameter along the length of the shank, making it suitable for use with tool holders or collets that require consistent diameter for a secure fit. Unlike taper shanks, parallel shanks are used when the reamer must be securely held without risk of slipping or wobbling.
4. Material Composition:
   • This reamer is classified as a hard reamer, meaning it is made from high-hardness materials, typically High-Speed Steel (HSS) or possibly Carbide for enhanced durability. The hardness of the tool allows it to handle high-stress applications and resist wear, making it ideal for abrasive materials or heavy-duty reaming tasks.
5. Flute Design:
   • The flutes of the reamer are designed for efficient chip removal, ensuring that the cutting area remains clear during operation. Proper chip evacuation is essential for maintaining tool performance and prolonging the life of the reamer. Spiral flutes may be used for smoother operation and efficient clearance of chips.
6. Precision Cutting:
   • The reamer is manufactured to extremely tight tolerances to provide precise hole dimensions. This reamer is ideal for applications where high dimensional accuracy is needed, especially in mating parts or assemblies where a high degree of fitment is required.

Applications:

1. Large or Deep Hole Reaming:
   • With its 1.1/8-inch diameter and long lengths of 124 inches overall and 247 inches flute length, this reamer is especially useful in large or deep hole reaming applications. It can be used for creating precision holes in deep sections of large workpieces like large machinery parts, tubular components, or cylindrical pieces that require accurate hole dimensions.
2. Machinery Manufacturing:
   • This reamer is commonly used in machinery manufacturing for tasks that require precise and smooth hole enlargement or final finishing of holes. The hard material composition ensures it can withstand demanding reaming tasks in heavy-duty machinery components.
3. Tooling and Fixture Making:
   • The parallel shank design makes this reamer suitable for creating precision holes in tooling, fixtures, and jigs where a high level of accuracy is required. Its ability to reach into deep cavities or complex geometries makes it an essential tool for tooling applications in industries like automotive and aerospace.
4. Custom Fabrication:
   • In custom fabrication settings, where non-standard or highly detailed parts are required, this reamer is perfect for deep-hole reaming in large parts that require precise hole enlargement or finishing. Its long reach and hard material composition make it ideal for specialized applications.
5. Precision Alignment:
   • The precision and hardness of the reamer make it an excellent choice for applications that require precise hole alignment, such as for pins, shafts, or fitting components in complex assemblies. The tool provides tight tolerances for a secure and accurate fit.
6. Aerospace and Automotive Industries:
   • This reamer can be used in the aerospace and automotive industries for creating precise holes in large, heavy components or assemblies that require both precision and toughness. The hardness of the tool is especially important when working with high-strength materials commonly found in aerospace or automotive parts.

Benefits:

• Precision and Accuracy: The reamer is designed to produce highly accurate holes with precise dimensions, essential for applications where a tight fit or high-quality finish is required.
• Durability and Hardness: Made from high-hardness material, such as High-Speed Steel (HSS) or Carbide, the reamer is built to handle demanding tasks and can endure prolonged use without losing its cutting edge. It is perfect for heavy-duty or abrasive material reaming.
• Long Reach: With an overall length of 124 inches and a flute length of 247 inches, the reamer is ideal for deep-hole reaming applications, allowing it to reach into large or deep workpieces for precision reaming.
• Efficient Chip Removal: The flute design ensures that chips are cleared efficiently during the reaming process, preventing clogging and minimizing heat buildup, which can damage both the workpiece and the tool.
• Stable Cutting: The parallel shank design ensures a stable fit in machine tool holders, which is critical for maintaining consistent reaming results and preventing tool wobble.
• Versatility: This reamer is suitable for a wide range of applications, including machinery, tooling, aerospace, automotive, and custom fabrication, where deep, precise hole reaming is required.

Conclusion:

The Pluto 1.1/8 X 124 X 247 X 22.40 X 26.00 Inch Hard Reamer with Parallel Shank is a robust, high-precision tool designed for deep-hole reaming and precise hole enlargement. With its 1.1/8-inch diameter, extra-long length, and hard material composition, this reamer is well-suited for demanding applications in industries such as machinery manufacturing, tooling, aerospace, and automotive. The parallel shank ensures a secure fit, while the efficient chip removal system guarantees smooth, consistent cutting. Whether you're working on large machinery components, custom parts, or precision alignment, this reamer provides the performance, durability, and accuracy required to complete your tasks with excellence.

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